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All works of the institute are
carried out combined: from working
out initial data for separate
projects carrying out research and
inspection operations till conducting
examination of implemented
operations according to the order
and author’s supervision of objects
construction.
The Design Division has the following
departments in its structure:
- production and technical
department;
- planning and economic department;
- mining department;
- chemical-technological department;
- electrotechnical department;
- department of general plan and
communication;
- architectural-construction
department;
- department of water supply and
sewerage;
- engineering investigation department;
- department of cost estimations;
- section of non-standard equipment;
- section on safety regulations and
protection of labour.
“Belgorkhimprom” solves problems
of storaging and using of
potash industry’s waste products:
- high-altitude storage of firm
waste products;
- combined storage of sludge's and
halite waste products of potash
industry;
- constructions of sludge storages
of higher capacity at weal basis on
mining territory, their re-cultivation
and conservation;
- pumping in surplus brines to
absorbing mining levels;
- production of technical and
common salt from halite wastes.
“Belgorkhimprom” by the efforts
of its own production departments
and sectors, research divisions and
also computer center office-workers
designs:
- underground and surface objects
of a mine;
- objects of ore concentration and
ore treatment sets;
- objects of chemical production,
objects of production with participation
of toxic and inflammable
substances;
- transportation of dry and powder-
like substances during production
process;
- different storages for keeping of
dry and powder-like substances
without containers;
- depositories for liquid and solid
industrial waste products;
- loading sets for dry substances;
- reinforced concrete production
plants and base of construction;
- mechanics’ repairing plants;
- bases of secondary ferrous metals,
units of waste products utilization
with packaging and briquetting
methods;
- dwelling and social utilities;
- boiler-houses on different fuel
kinds of production capacity 500 Gkal/h with installation water supply
system of small run-off;
- gas and heating supply for industrial
enterprises and settlements;
- industrial and drinking water
supply, the closed water supply
and sewerage systems of industrial
enterprises, purification facilities
of raindrains;
- power supply, communication
automation of production processes
based on microprocessor controllers;
- anti-corrosion protection of construction
equipment for operation
in aggressive milieu;
- industrial automatic fire-systems;
- engineering protection against
floodwater;
- hydrotechnic constructions;
- drilling;
- speleocomplexes in saltimines,
galocameras;
- mushrooms growing in waste
mines;
- projection of filling stations;
- projection of plants on biofuel
pro-duction on the basis of vegetable
oils.
Carries out:
- inspection of existing buildings
and constructions , issuing recommendations
on their strengthening.
“Belgorkhimprom” works out:
- feasibility estimation of solid
minerals mining with determining
temporary and permanent conditions;
- mining studies on object construction;
- construction projects;
- protection measures for existing
buildings, engineering networks
and communications against
harmful influence of mining
exploitation;
- construction documentation for
substandard and mining equipment;
- recommendations for concealing,
conservation, and re-cultivation of
chemical production waste;
- ecological documents both for
existing and projected enterprises;
- standards and recommendations
for mining and chemical production.
«Belgorkhimprom» performs:
- engineering-geological and topographical
investigations for construction;
- inspection of industrial and civil
buildings, creating project documentation
for strengthening and
repairing of buildings;
- technical certification of industrial
utilities.
With the purpose of PA “Belaruskaliy”
production facilities support
and expansion of source of raw
materials an architectural project
on construction of Krasnoslobodsky
mine was developed by the
specialists of “Belgorkhimprom”
during one year. Special actions on
reduction of the period of design
and construction of
Krasnoslobodsky mine were elaborated
to carry out the order of the
President. More than 20 scientific
and planning organizations were
involved in analogous project
while constructing the 4th Oremanagement.
The project on construction of
Krasnoslobodsky mine is a unique
one, because such development
was not performed during the last
35 years in the world practice.
Putting into operation this object
will help to PA “Belaruskaliy” to
save its production facilities and
the market. Having necessary
technical base and involving leading
organizations of the Republic
“Belgorkhimprom” performs development
of the CAD system for
Krasnoslobodsky mine construction
control and adopting engineering
decisions while its operation.
With the purpose of provision the
existing level of potash fertilizers
production and keeping the
reached volume of fertilizers
export of our country at the international
market, taking into
account possible demands in conformity
with the State Scientific-
Technical Programme “Mineral
Feterlizers” “Belgorkhimprom” will
continue the development of feasibility
study for attracting
investments into the construction
of potash enterprise of a new
technico-economical level on
extraction and processing of silvinit
ore at the Nezhinsky district
of Starobinsky deposit.
During fulfillment of State
Scientific-Technical Programme
“Mineral Fertilizers”:
- new technologies of production of
new types of complex water-soluble
chlorine-free fertilizers for hothouses
are tested;
- experimental and technico-economic
research of principally new
phosphoric extraction method on
the Belarussian deposits are hold;
- non-acid technologies on phosphoric
flour processing into complex
fertilizers are worked out;
- general scheme of potash branch
development till 2050—2060 is
worked out , including research in
alternative variants of source of raw
materials development of PA
“Belaruskaliy”;
- physico-mechanical basis for estimation
of strength abilities of total
resources of potash minerals (ores)
and ores of new deposits is being
developed;
- new methods of potash branch
waste storing are being examined.
Putting into operation the
objects, designed by “Belgorkhimprom”
gives a sufficient effect to the
enterprises-customers.
For example:
- the project “ Gas Supply of the 4th
Ore-management and Soligorsky
district” allows to reduce the production
expenses at the 4th Oreadministration
in the item “Fuel” by
1,4 billion roulbes per year;
- the project “Production of technical
salt” at the 4th Ore-management
of PA “Belaruskaliy” allows to
decrease annual maintenance
expenses for maintenance and running
of the equipment by 295,9 million
roubles; to reduce energy consumption
by 113,9 thousand kW-hr
or by 9,5 million roubles;
- the project “Plant on rape processing,
the productive capacity 18
thousand tons per year at the JSC
“Grodnokhleboproduct ” in Skidel
allows to receive an annual net profit
in the amount of 810 million roubles
and provides taxes payment to
the budget.
Investment expenses are compensated
during 5 years due to net profit.
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MINING DEPARTMENT
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The basic lines of the mining department activity are the participation in projection related to the underground and quarry operations, and making engineering
conclusions on the mining industry and equipment work.
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A list of works for the last 10 years:
- New mines in the Krasnoslobodsky and Berezovsky areas of the Starobin deposit development
program.
- Underground rock salt development at the operating plant with the conditions being grounded.
- The potash mines reconstruction program:
a) the 1st horizon of the 1st potash group of enterprises opening (main direction drift repair, organization of the experimental-industrial
mine to work off the mining bed technology with the testing selective longwall being put in and treating blocks for the heading-and-stall method prepared);
b) the processing equipment at the loading complex stations pit shafts updating (batching plant - 264 m, 1st potash group of enterprises -
underground bin commissioning and the batchers installation with efficiency up to 2000 tons/h);
c) the program of the main paths drifting with the transport casting equipment installed, efficiency 1500 tons/h
(4th potash group of enterprises, horizon - 670 m);
d) the waste warehousing at the specially allotted zones (on the surface - in the salt burrows, in the mines - in the
excavations).
- The program for the source of raw materials RUE “PA “Belaruskaliy” expansion and the deposits of the Republic of Belarus development:
à) the reserves of the 4th potash horizon development in conditions of the RUE “PA “Belaruskaliy” allotment;
b) the potash minerals of Nezhinsky area development;
c) Mstislavl phosphorite deposit development;
d) Khotislavl deposit of the silica sand and chalk development;
e) brown coal and gypsum development at the Brinev deposit with the conditions being developed.
- Designing of the mining fixed pulling units and ventilation installations.
- Designing of the shaft deepening by special methods.
- Participation in tenders for the mining equipment purchase.
- Development of the program for the RUE “PA “Belaruskaliy” enterprises expansion.
- The undermining objects protective measures development.
- The objects related to no mining operations arrangement in the gobs.
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CHEMICAL-ENGINEERING DEPARTMENT
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Chemical-engineering department carries out the processing works in the following directions:
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- Potassium salts concentration technique.
- Glass-making silica sand production technique.
- Mortar sand production technique.
- Rape oil, table refined oil, biofuel production technique based on the rape oil.
- Hydrate of sodium, polyvinylchloride (PVCh) production technique and the work pieces based on PVCh.
- Complex NPK-fertilizers production technique.
- Plastic goods production technique (PVCh, polyethylene, etc.).
- Paint-and-lacquer materials production technique (paint, lacquer, enamel).
- Metal and woodworking processing technique.
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THE WATER PIPELINE AND SEWERAGE DEPARTMENT
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The water pipeline and sewerage department is a leading one at the institute dealing with the designing of both the water pipeline and sewerage and the waterworks.
For these purposes at the department there are 2 subdivisions. The water pipeline and sewerage subdivision deals with the designing of the whole
complex providing the water supply and sewerage for the enterprises and other objects (networks, hydraulic works, sewage disposal plants, etc.).
The latest major objects developed by the water pipeline and sewerage subdivision are the water supply and sewerage system of the Krasnoslobodsky mine area,
Soligorsk storm sewage disposal plants.
The hydraulic engineers subdivisions deals with the multipurpose water-resources schemes and tailing system objects designing (storage ponds, the territories
engineering protection against the under flooding and water flood during the mine debugging, sludge warehouses, salt dumps, etc.).
The latest major objects developed by the subdivisions are the sludge warehouse of the 2nd potash group of enterprises, the salt dump of the 2nd potash
group of enterprises and the undermining territory engineering protection against the under flooding at the Berezovsky area of the RUE “PA “Belaruskaliy”.
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ARCHITECTURAL-CONSTRUCTION DEPARTMENT
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The architectural-construction department is manned up by the architects and construction engineers with a high professional level, that being necessary to
develop the project documentation of the industrial, housing and civil and social-cultural objects.
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The project documentation is being developed in the following directions:
- Architectural decisions.
- Interiors.
- Concrete structures.
- Metal structures.
- Wooden structures.
- Mining and geological grounds for the objects construction on the debugged areas.
- The structure protection means against the earth surface deformation and the potash horizon debugging hazardous influence.
- Engineering inspection and strengthening of the buildings structural units.
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The department realizes:
- The mining-chemical industry objects designing.
- Construction engineering objects designing. Farm production objects designing.
- Issue of documents for operating manufactures reconstruction.
- Follow-on for objects construction.
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ELECTROTECHNICAL DEPARTMENT
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Basic lines of the department’s activity:
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The electrotechnical department is composed of the sectors dealing with the designing of the following:
- electricity supply networks and power supply;
- communication systems;
- Automated control system of technological processed (ACS TP).
The electricity supply networks and power supply sector performs the works related to the power supply layouts construction, electrical equipment selection
taking into account the categorizing of the buildings outside installations, power supply reliability rating and the mine and chemical industry enterprises
development prospect. It makes the settlements, agricultural objects, water supply and sewerage power supply layouts.
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The ACS TP sector deals with the automation systems of the petrochemical and metal mining industries engineering objects of the republic designing, including the following:
- RUE “PA “Belaruskaliy”;
- JSC “Mozyr petroleum refinery”;
- JSC ”Lakokraska” (Lida);
- Gomel chemical works and a number of others.
The projects rest on the wide scale use of the microprocessor technology engineering tools.
The sector includes a commissioning group dealing with the project implementation.
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GENERAL LAYOUT AND COMMUNICATIONS DEPARTMENT
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Basic lines of the department’s activity:
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The subdivision of the General layout and communications department performs the following functions:
- the general layouts of the industrial enterprises, housing and civil objects, agricultural objects designing;
- highway and railway design;
- railway protection means on the undermined territories design.
Heat supply:
- heat networks design and technological pipelines;
- boiler-house design;
- gas supply objects design;
- heat points designing;
- petroleum-based fuels, oils, or lubricants warehouses designing;
- fuel handling equipment designing for boiler-houses.
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Heating and ventilation:
- heating and ventilation of the industrial and municipal buildings engineering, office blocks and public buildings;
- aspiration systems from the manufacturing equipment designing;
- air-conditioning systems of public buildings designing.
Environment protection:
- urban-industrial environment;
- surface and underground waters protection against the industrial technogenic influence;
- preservation of the environment from industrial and solid domestic wastes pollution;
- the ground area regeneration (revegetation).
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ENGINEERING SURVEY DEPARTMENT
Basic lines of the department’s activity:
Group of the geodesic and engineering survey performs a full range of the geodesic and engineering survey (geodesic and topographic ones) at the industrial and civil objects,
that including the following:
- topographical survey of the scales 1:500 - 1:5000 and the DEM;
- line structure routes survey;
- reclamation projects engineering research followed by the hydraulic works inspection;
- special works.
The group is supplied with the modern optical devices, tachometers and levels produced by the “Leica” company, computer and copy printers, software, motor transport.
Group of the geological engineering survey. Performs a full range of the geological engineering and hydrogeological survey at the industrial and civil objects,
those including the following:
- well-boring, d - 89 mm - 219 mm;
- static ground probing;
- development work (stamps);
- operating monitoring;
- office studies and report making.
The group is supplied with the modern shuttle cars, drilling rigs PBU 2-102, URB 2A-2, drilling tool, development and aboratory work equipment, computers and copy printers,
software, motor transport.
There are licenses available issued by the Ministry of Architecture and Construction, Committee on the land resources,
geodesy and cartography by the Soviet of Ministers of the Republic of Belarus entitling to the geodesic-engineering and geological-engineering survey.
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LABORATORY FOR THE PROTECTION OF LABOUR, INDUSTRIAL AND FIRE SAFETY
The laboratory for the labour safety and protection problems of the chemical production was organized in 1998.
The laboratory main lines of activity are the revision of the obsolete, not actual sectoral normative documents and
the development of the new technical normative legal acts.
The main objective is the introduction of the modern requirements related to the improved industrial safety, providing the abour safety and protection
to the workable documents. The normative documents are worked out in full conformity with the republican and international standards requirements
(ISO 9000, ISO 14000 and others).
During the period of the laboratory’s existence the specialists worked out more than 50 technical normative legal acts operating
in the concern “Belneftekhim” organizations.
They include the following:
- Regulations on the plans development of the accidents and breakdowns at the hazardous enterprises localization and elimination.
- Regulations on the maintenance works and manufacturing equipment of the chemical, oil- refining and gas-transferring industry repair system.
- Regulations on the further facilities operation time setting.
- Branch standards of the conveyor transport design and development at the sylvinite concentration plants of the RUE “PA “Belaruskaliy”.
- Operating manual of the buildings structure of the RUE “PA “Belaruskaliy”.
- Standard manual on the oxygen cylinders filling and use of them.
- Preventive fire-fighting regulations of the Republic of Belarus for chemical, petrochemical and oil-refining industries.
- A package of normative documents related to the militarized gas-saving and anti-flush service.
- Regulations on the labour protection and industrial safety control system of the concern “Belneftekhim”, etc.
The worked out documents are aimed at the following goals: higher efficiency, industrial stability and reliable facilities operation, higher level of the industrial projects
safety operation, repair work minimization, reduced unproductive expenses, energy saving, labour protection and environmental improvement.
The laboratory specialists render any methodical and practical assistance to the working staff of the “Belneftekhim” related to the developed documents realization,
problems of the labour protection, industrial and fi re safety.
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CONSULTING DEPARTMENT
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The consulting department as a structural unit of the JSC “Belgorkhimprom” is organized to provide the coordination and the works performance on the informational,
management, engineering and perspective consulting. The Customer’s demands and problems are being analyzed and then solved on the state-of-the-art level.
The engineering as an activity category selection is based on the comprehensive approach to the problem solving, beginning from the research
to the application of scientific achievements and after-sales service.
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Basic lines of the department’s activity:
- Analysis of the enterprises’ management and information systems, development of the various management procedures, making the standard outlines
of the automation projects expansion.
- Development of the projects for the automation, EDM, economic and information security at the concern’s works.
- Marketing research to form the correct initial requirements for tenders; analysis of the performance specification for the enterprise requirements compliance;
organization and holding of the tender auction; summary preparation for the tender commission meetings.
- Analysis of the software market, automation packages, control systems for them to be used in various spheres of enterprises’ activity.
- The objective events, workshops and conferences devoted to the problems of the automation resource management, EDM organization,
information and economic security systems organization and holding.
- Analysis of the project and inline documentation for the automatic control system organization and holding.
- Organizational management of the technological consulting based on the research and engineering developments.
- The software application, the automatic control system projects documentation preparation, delivery terms and software support optimization.
- Energy-saving information control system development.
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ESTIMATE DEPARTMENT
The estimate department is high-skilled specialists who can professionally and in undertime calculate the project cost on the following lines:
- general construction;
- electrotechnical;
- mining;
- hydroengineering;
- sanitary engineering work.
The construction organization projects of the most complicated objects are made on a qualitative and high level.
Profound special and economic knowledge, ability to apply constantly the new developments to the
practice, knack of analytical evaluation of the situation and operative decision-making permit the personnel
of the department to work on the projects of the RUE “PA “Belaruskaliy” and other major industrial
enterprises of the Republic of Belarus and on the mining industrial objects of the Russian Federation.
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